he reason the automotive,
and now motorcycle industry, are advancing to fuel injection is to
comply with the new E.P.A. regulations and emissions controls that
become more strict each year. The motorcycle industry understands
that fuel injection is the most accurate way of controlling fuel
delivery and producing a reduction in emission deposits.
Just a few years ago there were more
new Harley-Davidson motorcycles purchased with carburetors than with
fuel-injection systems. Times have changed and it's now the other way
around. The one thing that has not changed, though, is the typical
Harley owner's
desire to personalize their motorcycle to look, sound and perform the
way they anticipate. One of the most common changes made to the motorcycle
is the choice of exhaust and air induction systems. Some new Harley-Davidson
owners, before taking delivery of their new motorcycle, will even increase
the motor size to a 95- or a 103-cubic inch displacement.
Whether the changes are major or minor,
any performance upgrades made to a fuel-injected motorcycle will be
a disturbance to the factory-installed air/fuel calibration settings
in the engine's ECU computer. To run properly, adjustments must be
made to give the ECU the necessary "instructions" of
how much air and fuel is needed.
Making the necessary corrections to the factory ECU computer, however,
is not as easy as changing the jets in a carburetor. Rather than changing
jets mechanically, adjustments in a fuel-injection system are done
by the computer as it obtains readings from various sensors on the
machine. Monitored are such conditions as ambient temperature, engine
temperature, throttle position and others.
It is important to understand that there are two types of Fuel Injection
systems to monitor these many different readings: Open-Loop and Closed-Loop.
Harley-Davidson, through 2005, along with most aftermarket companies
that manufacture fuel management systems, chose an Open-Loop system
to control fuel delivery. This style of fuel control has pre-set fuel
calibration tables in either aftermarket or factory ECUs which are
very limited to operational changes; it simply cannot adjust on its
own. When any changes are made to the motor (exhaust system, air induction
or internal motor components) the factory calibration tables are no
longer correct, the air/fuel ratio will be incorrect and possibly harmful
to the motor.
This Open-Loop system can be corrected
by rewriting new calibration tables to the factory ECU, or by the method
of installing aftermarket product, which doesn't change the factory
calibration, but changes the output of the factory calibration. It
requires lengthy dynamometer testing to chart the countless possibilities
of changes from the stock setup. The consumer then selects a revised
setting based on what modifications have been made to his motorcycle
at that point. That's all good
and fine until another modification is made to the bike, and the process
starts all over.
The alternative is the Closed-Loop system which allows for an additional
measurement reading in the exhaust. This is the type that was chosen
25 years ago in the automotive industry.
Keith
Terry of Terry Components, a one-time professional baseball player,
has been involved in fuel systems since 1967 and with automotive
fuel-injection systems since the mid-1980s. A company he once owned
was later sold to Magneti-Marelli, one of the world's largest
auto parts suppliers.
"I believe in the Closed-Loop system," said
Terry. "I
worked in the auto business with it for years and I've always
believed that the motorcycle industry would eventually go to it. Apparently
that time has come. In addition to what we are doing, Harley-Davidson
has introduced a Closed-Loop operational fuel control on their 2006
Dyna Glide."
Why? He added, "A Closed-Loop operation
introduces an oxygen sensor (O2 sensor) into the exhaust stream so
that it can monitor the oxygen content while you ride. With the sensor
in place, the fuel delivery can be corrected to the factory calibration
tables. This method will result in achieving the correct air/fuel ratio."
Most aftermarket exhaust companies understand
the need to properly correct the air/fuel ratios when the aftermarket
exhaust systems are being installed. Denis Manning, owner of Bub Enterprises,
the manufacturer of both Bub and Rinehart exhaust systems is one that
agrees with Terry's preference of the Closed-Loop system.
At their emissions dyno lab, BUB has
had the opportunity to test all the current fuel management systems
that are available to correct the fuel delivery as an aftermarket fuel
controller. Based on an extensive analysis the results were clear...Terry
Components' Terminal
Velocity IIª Alpha-N Closed Loop Fuel Management System delivered
the best results. Because of this, Manning has decided to install a
threaded opening known as a "bung" on all exhaust systems
he produces to allow for an easy installation of an O2 sensor. Keith
Terry expects other pipe makers to follow.
Terry Components' Terminal Velocity IIª Alpha-N Closed
Loop system constantly tunes the motorcycle as it is ridden. Their
computer recalibrates to over 500 times per second to adjust to any
load the rider may frequently put on the motorcycle such as going up
hills, a passenger or any additional weight that may be introduced
that would change load conditions.
The Terminal Velocity IIª will also
automatically compensate when any new component is added to the motorcycle,
like exhaust and air induction systems, cams, big bore kits and performance
heads. The Terminal Velocity IIª doesn't care! It reads
the exhaust stream, analyzes the parts per million and delivers that
information in milliseconds to the computer so that it can determine
how much fuel is necessary instantly. The same thing happens with changes
in altitude. As the air becomes thinner, less air goes out the exhaust.
The Terminal Velocity IIª recognizes less air and automatically
reduces the amount of fuel delivered.
The Terminal Velocity IIª will automatically adjust to any component
change, altitude and loads without turning a single wrench on the motorcycle
or subjecting it to expensive and punishing dynamometer runs. It is
a technology used in Formula One racing; by companies such as Toyota,
Honda, BMW, Mercedes, General Motors, Ford, Chrysler and Harley-Davidson.
The Terry Components' Terminal Velocity IIª Alpha-N Closed
Loop Fuel Management System works with Magneti-Marelli, Delphi and
V-Rods, along with many metric motorcycles. Talk to your Drag Specialties
sales rep today for more details. 

Terry
Components includes the parts for an O2 sensor "bung" with
location instructions for exhaust pipes that do not yet come with one
as original equipment.
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